Sew your own gorgeous shopping bags--stylish and ecologically sound! I'll walk you through the steps of making a very sturdy tote bag that will hold a good heavy load of groceries. I recommend that you make two bags at once, as this will use your fabric up very nicely, and you'll find that the second bag goes much more quickly. I'm using corduroy and denim fabrics, and this is going to be the World's Strongest Bag--it will be able to tote bricks, potatoes, and heavy metals. Do choose something sturdy and closely woven, not a delicate vintage voile!
You will need one yard each of your lining fabric (LF) and your main fabric (MF), as well as a ruler, matching threads, and good sharp scissors.
1. Cut a rectangle from each of your two fabrics. The rectangle should be one yard long, parallel to the selvage, and 18 inches wide. You can fit two of these from one yard, you will note. Also cut four handle pieces, two from each of LF and MF. They should measure 17 inches by 2.5 inches, and they may run either with the grain or across the grain. (You will have a very likely-looking leftover piece to cut them from after you cut your main pieces).
2. If you want to do any embellishing, such as an applique, or rickrack, now is the time to do it on your main fabric. Make sure that the design is placed well within the margins of the bag--you will be losing about three inches on the sides and bottom. Have fun! For my bag, I am using tan corduroy for my Main Fabric and a red denim for my lining. I am appliqueing a design of rectangles (think Denise Schmidt and her contemporary quilt designs) on the lower right corner of my bag.
3. Now, working first with the main fabric, take your big rectangle and fold it in half, right sides together, to make an inside-out bag shape. Then repeat with the lining fabric.
4. Using a 5/8 inch seam, sew up the sides of the bag. First the MF. Now the LF. Now, take your scissors and snip the bottom fold of the bag from the edge of the fabric to your stitching.
Now press those seams open. And lightly press a crease at the bottom of the bag.
5. Now you're going to box the corners. This is so fun and three-dimensional! Look at your bag from the side, and slide your hand up in the corner. Now spread the bag at the corner so that the corner forms the top of a triangle. Flatten the seam, and let the sides of the bag fall apart. It's going to look a lot like the sides of a present if you're wrapping it with paper.
Using the crease you pressed as a guide, make sure the seam runs down the center of the bottom of the bag. Pin it in place. Now mark a straight line across the corner of the bag, 2.5 inches down from the corner.
You might want to draw a line with pencil or chalk across the bottom of the triangle, or you can throw caution to the wind and eyeball it. Do make sure that your triangle is symmetrical, by checking the seam placement against the bottom crease of the bag. Now, stitch it. Repeat for the other corner, and for the lining piece.
6. Finish the corners by cutting off the triangle half an inch from your stitching line. Here is my tan piece that has been stitched and cut.
7. Time to construct some handles! We're making lined handles because they're cuter and stronger. Lay each handle piece right side down on the ironing board and press its edges in--half an inch for the main fabric, 5/8 inch for the lining fabric.
Now match up your two handle pieces with the lining piece placed over the main fabric piece, wrong sides together. The main fabric color should just peek out around the lining. Working on the lining side, carefully pin in place, and then topstitch together (that just means stitch about 1/4 inch from the edge).
Here you see my handle getting stitched, but there are no pins in the other side yet. See, main tan fabric is down below, red lining is up above.
8. Almost done! Turn your lining bag inside out. Insert it into the already inside-out main bag. The two "pretty sides" are going to be touching each other. Now, stick your handles between the two layers. I like to place the outside edge of each handle three inches away from the side seam.
Make SURE the handle isn't twisted inside the bag. That the top side stays UP as you peek into the bag; the top side of your handle should be touching the right side of your outer bag.
Pin the handles securely in place, and match up the lining and outer bag so that the raw edges are even all the way around.
Here is my sandwich all ready for stitching--tan outer bag is inside out, red lining is seamy side inside the bag, handles are sandwiched between with the tan side touching the tan bag.
9. Time to stitch! You need to do two things. One, leave the bag unsewn beween the ends of the handles on one side, so that you can turn it inside out. Two, every time you get to a place where you're sewing over a handle, sew over it, then reverse and sew backwards, then sew forwards again so that the handle is triple-stitched. Got it? Great!
10. Turn the bag by pulling the lining out, then feeding everything through the hole, then stuffing the lining back inside, and cheer for yourself! Now, carefully press the top edge. Where it is open, press it down the way you want it to lie, with the edges turned in. Now topstitch the whole thing, working from the lining side.
11. Now you are really done, and the happy owner of a lovely shopping tote!
Note: if you use contrasting fabric for the lining, you may or may not care about changing your bobbin and top threads to keep them matching your fabric. I personally don't like contrast stitching, so do a lot of juggling the two threads to get my thread to match my fabric (for instance, when stitching the handle, I have red thread on top and tan in the bobbin). Not required, though.